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2.2 MultiJet / BlueHDi (Stellantis) vs D4/D5: which engine is more reliable?

According to our risk index, the 2.2 MultiJet / BlueHDi (Stellantis) carries less risk than the D4/D5: 14/100 (low risk) versus 64/100 (high risk). The 2.2 MultiJet / BlueHDi (Stellantis) has 1 documented serious fault, the main one being «Unvulcanised fuel return pipe: fuel leak and fire risk»; the D4/D5 has 2 documented serious faults, the main one being «Auxiliary belt breakage that takes the timing belt with it (5-cylinder)».

Risk index

2.2 MultiJet / BlueHDi (Stellantis)

14

Low risk · 1 serious fault

Lower risk

Risk index

D4/D5

64

High risk · 2 serious faults

The index (0–100) weights the severity and frequency of the three most serious documented faults. How it is calculated

21 sourcesHow we work

Is the 2.2 MultiJet / BlueHDi (Stellantis) reliable?

The 2.2 diesels of Stellantis's large vans (BlueHDi DW12 in the Boxer, Jumper and Movano; Multijet 3 in the Ducato) are recent engines with no fault statistics of their own. What is documented are campaigns: AdBlue and SCR software, and the fuel return pipe on 2024-2025 units, with a fire risk. Long-term history is missing.[1][2][3][4][5]

See the 2 of the 2.2 MultiJet / BlueHDi (Stellantis) faults

Is the D4/D5 reliable?

The Volvo D5/D4 covers two different engines: the classic 5-cylinder (2001-2016, D5244T/D5204) and the 4-cylinder VEA (D4204T, from 2013). On the former, several owners document the auxiliary belt breaking and taking the timing belt with it, destroying the engine; on the VEA the most common problems are the EGR, the DPF and oil consumption that can damage the turbo from 90,000-150,000 km. Neither is an engine to buy without checking its service history.[6][7][8][9]

See the 5 of the D4/D5 faults

Side-by-side comparison

Comparison of 2.2 MultiJet / BlueHDi (Stellantis) and D4/D5
2.2 MultiJet / BlueHDi (Stellantis)D4/D5
Technical data
TypeEngineEngine
FuelDieselDiesel
Displacement——
TimingTiming belt (dry)Timing belt (dry)
Power120–180 hp120–235 hp
Productionsince 2019[10][11][12][13]2001–2024[6][7][14]
Reliability
Risk index (what is it?)14Low risk64High risk
Documented faults25
Of high or critical severity12
Worst severityHigh severityCritical severity
Main faults
  1. High severity: Unvulcanised fuel return pipe: fuel leak and fire risk
  2. Low severity: AdBlue (SCR) system: the warning light may not come on if the urea doser fails
  1. Critical severity: Auxiliary belt breakage that takes the timing belt with it (5-cylinder)
  2. High severity: High oil consumption from 90,000-150,000 km that harms the turbo (VEA)
  3. Medium severity: Clogged EGR valve or EGR cooler leaking into the intake
Most expensive documented repairNo reliable dataNo reliable data
Which versions to buy
BuyRecommended versionsNoneNone
With cautionVersions to be cautious about
  • 2.2 BlueHDi 120/140/165 (DW12 RU, Euro 6d, Boxer and Jumper 2019-2023, Movano C 2021-2023)[2][15][16][17]
  • 2.2 Multijet 3 H3-Power 120/140/160/180 (Ducato, Euro 6d-Final, 2021-2023)[1][18][19]
  • 2.2 Multijet Euro 6e 120/140/160/180 (Ducato, Boxer, Jumper, Movano C and Proace Max, 2024 onwards)[3][4][5]
  • 2.4/2.0 D3/D4/D5 5-cylinder (D5244T/D5204, 2001-2016)[8][20]
  • 2.0 D2/D3/D4/D5 VEA 4-cylinder (D4204T, 2013-2024)[8][9][21]
AvoidVersions to avoidNoneNone

Severity of each fault: green, low; amber, medium; red, high; dark red, critical. How we rate them

Cars that each one is fitted to

Other comparisons

With the 2.2 MultiJet / BlueHDi (Stellantis)

With the D4/D5

Compare other engines

That is the comparison you are viewing: change one of the two engines.

Sources

Every fact on this page links to its source. If you find an error, let us know.

  1. Fiat Ducato 2.3 Multijet 2026: Probleme, Zahnriemen, Varianten (nota sobre el 2.2 Multijet 3)PlanMyCamper · Other source · consulted 9 October 2026 · in German
  2. Boxer: error de software del inyector de urea (alerta Safety Gate A12/01870/23)RappelConso (Gobierno de Francia) · Official body · published 25 August 2023 · consulted 9 October 2026 · in French
  3. Ducato NG: tubo de retorno de combustible (alerta Safety Gate SR/00527/26)RappelConso (Gobierno de Francia) · Official body · published 20 February 2026 · consulted 9 October 2026 · in French
  4. Rückruf Stellantis: Diese Transporter können Kraftstoff verlierenAuto Motor und Sport · Motoring press · published 4 March 2026 · consulted 9 October 2026 · in German
  5. Stellantis. Risque de fuite de carburant sur les véhicules utilitairesL'Argus · Motoring press · published 12 March 2026 · consulted 9 October 2026 · in French
  6. Volvo Engine ArchitectureWikipedia · Other source · consulted 27 September 2026
  7. Volvo D5: 185 CV para el S60, V70, XC70 y XC90Autopista.es · Motoring press · published July 2005 · consulted 27 September 2026 · in Spanish
  8. Fiabilité et pannes Volvo XC60 (2008-2017)Fiches-auto.fr · Other source · consulted 27 September 2026 · in French
  9. Fiabilité et pannes Volvo V60Fiches-auto.fr · Other source · consulted 27 September 2026 · in French
  10. PSA EW/DW engine (sección DW12 y DW12 RU)Wikipedia (inglés) · Other source · consulted 9 October 2026
  11. Fiat Ducato (motores Euro 6d-Temp, 6d-Final y 6e)Wikipedia (alemán) · Other source · consulted 9 October 2026 · in German
  12. Atención a la junta de culata del motor 2.2 de la Fiat Ducato y equivalentesAutopos · Motoring press · published 15 July 2026 · consulted 9 October 2026 · in Spanish
  13. Opel Movano (Movano C desde 2021)Wikipedia (alemán) · Other source · consulted 9 October 2026 · in German
  14. Volvo XC90Wikipedia · Other source · consulted 27 September 2026 · in Spanish
  15. Jumper: error de software del inyector de urea (alerta Safety Gate A12/01876/23)RappelConso (Gobierno de Francia) · Official body · published 25 August 2023 · consulted 9 October 2026 · in French
  16. Movano: error de software del inyector de urea (alerta Safety Gate A12/01877/23)RappelConso (Gobierno de Francia) · Official body · published 25 August 2023 · consulted 9 October 2026 · in French
  17. DVSA – base de llamadas a revisiónDVSA (Reino Unido) · Official body · consulted 9 October 2026
  18. ADAC Pannenstatistik 2026 (categoría Vans/Transporter)ADAC · Reliability study · published 23 April 2026 · consulted 9 October 2026 · in German
  19. Fiat Ducato 2015-2025 Maintenance Plans (2.2 H3-Power)Haynes (Reino Unido) · Technical documentation · consulted 9 October 2026
  20. Fiabilité et pannes Volvo S60Fiches-auto.fr · Other source · consulted 27 September 2026 · in French
  21. Fiabilité et pannes Volvo XC60 (2017-)Fiches-auto.fr · Other source · consulted 27 September 2026 · in French